Machines, inspection systems and ERP record millions of data points every shift. FluxAI360 reads them, with no new hardware, and shows what drives your scrap, when a process is starting to drift, and the proof behind every part.
Inspection recordProcess driftPresses, mills and lines hold tolerances that were unthinkable a decade ago. Yet the evidence that each part met spec is still gathered by hand, a few parts at a time, and filed on paper.
| Time | Sampled | Result | Init. |
|---|---|---|---|
| 06:00 | 5 | OK | R. |
| 08:00 | 5 | OK | R. |
| 10:00 | 5 | OK | S. |
| 12:00 | — | ||
| 14:00 | 5 | 1 burr? | S. |
Collecting data changes nothing on its own. FluxAI360 closes the loop: it records what happened, helps you investigate what went wrong, and warns you before it happens again.
Every part checked against spec, using the data your machines already record. Cameras only where a defect needs them. It advises the operator by default, and can stop the line through your PLC when you want it to.
QualityEach part gets a sealed inspection record against versioned spec limits, verifiable by your customer.
QualityFind the measurements that drive scrap, and draft the 8D reply from your own data and past cases.
Documents & ReportsEarly warning on tool wear and process drift, so maintenance happens when it is actually needed.
MaintenanceFluxAI360 is in production at a Fortune 500 connector manufacturer. Sensor-free and capex-free: every result here was built on data the plant already produced.
Anonymised, because our customers' data stays theirs. Every figure comes from real plant data.
One measurement sat behind 85% of all scrap.
Sensor-free and capex-free: built on data the plant already produced.
Demand forecasting that stopped flattening seasonality.
No change to how the ERP is run.
About 110 documents a day validated automatically.
Checked against each other, not just read.
FluxAI360 reads what your plant already produces (machines, vision and inspection systems, ERP, documents) and turns it into quality, maintenance and planning decisions. Read-only taps; nothing replaced.
Platform overviewEvery part inspected, sealed records, quality analytics.
Tool wear and drift early warning, downtime, OEE.
Demand forecasts that keep seasonality, stock-out visibility.
AI-written reports, drawing extraction, document validation.
Plain-language questions across quality, maintenance, planning and documents, answered from your own data with the sources and working shown.
How the platform fits togetherAsk your plantPress 03 had the most stop time on Line 2. Most of it came from inspection interlocks on one station, clustered after the tool change on Tuesday.
One use case, one agreed KPI, a fixed time box. If you continue, the pilot fee is credited to the first-year licence.
We see the problem in person and check the data it needs, and the imaging only where vision is involved. We agree the use case, the KPI and the time box in writing.
Read-only access to the data the use case needs, from systems already on your line. Imaging is engineered only where vision is involved. Nothing replaced.
The use case runs on live plant data. It advises the operator by default, and can stop the line through your PLC when you want it to.
We review the agreed KPI against the data together. If you continue, the pilot fee is credited to the first-year licence.
Different products, the same question from every customer: can you prove this part was good? These are the defects we are most often asked to catch.
Long products, high throughput, surfaces that change with every heat and coil.
Use cases
Insulation, marking and winding quality, where an escape surfaces in the field years later.
Use cases
High-speed presses and tight tolerances, where die wear quietly moves parts toward the limit.
Use cases
Seal, print and shape checks at line speed, with a record your customer can trust.
Use cases
Fill, closure and code checks across high-volume SKUs with frequent changeovers.
Use casesFluxAI360 deploys on-premise or in your own cloud account. Quality data never has to leave the plant.
Security and deploymentRuns on a server in your plant or inside your own cloud account. You own the infrastructure.
Any write-back, such as a line stop, is configured only where you ask for it.
No inbound internet connection is required. Nothing outside reaches into your OT network.
Data stays in the plant, or in the cloud region you choose. Quality data never has to leave.
No. FluxAI360 works with the industrial cameras and inspection systems you already have. Where a station has no vision today, we engineer the imaging for it. Existing systems keep doing their job; we add the record, the trends and the investigation on top.
On a server in your plant, or in your own cloud account in your chosen region. Quality data never has to leave the plant.
A pilot is paid, covers one use case and is time-boxed, with one agreed KPI. The duration is fixed in writing after a site survey, so both sides know what success looks like and when it will be judged. If you continue, the pilot fee is credited to the first-year licence.
None to start. FluxAI360 runs on the data your machines, inspection systems and ERP already produce, on a server in your plant or your own cloud account. Cameras, optics and lighting come in only where a defect cannot be seen in existing data, and we specify them after a site survey.
Yes. We work alongside your integrator or machine builder for mounting, guarding and line integration, and stay responsible for the imaging, models and software.
Yes. Everything runs inside your plant network. No inbound internet connection is required.
It advises the operator by default, and can stop the line through your PLC when you want it to. Any write-back is configured only where you ask for it.
We will tell you honestly whether it can be imaged and inspected reliably, what a pilot would look like on your line, and what we would measure.
