The intelligence layer for manufacturing operations.
FluxAI360 reads what your plant already produces (machines, vision and inspection systems, ERP, documents) and turns it into quality, maintenance and planning decisions. Read-only taps; nothing replaced.
Quality. Maintenance. Planning. Documents.
Start with the capability that addresses your costliest problem. Each runs on the same plant data layer, so the next one starts with history already in place.
Quality
Inspection on every part, a sealed record for each one against versioned spec limits, and quality analytics on the measurement stream that find which measurements drive scrap.
- Every part inspected, not a sample
- Sealed per-part records, verifiable by QR
- The measurements behind your scrap, found
Maintenance
Tool wear and process drift tracked against spec limits with early warning, downtime and its causes explained, OEE, and alerts when a machine stops.
- Early warning on tool wear and process drift
- Downtime and its causes explained
- Weld process monitoring: now integrating
Planning
Demand forecasting that keeps seasonality, stock against requirement, and stock-out visibility across plants and stores. Read-only from SAP S/4HANA and other ERPs.
- Forecasts that keep seasonality
- Stock-outs visible across plants and stores
- No change to how your ERP is run
Documents & Reports
AI-written quality and maintenance reports, engineering drawing extraction and cross-reference, and validation of invoices, orders, receipts and certificates against each other.
- 8D replies and daily summaries in production
- Drawings read, equivalent parts found
- Documents checked against each other
Ask across all of it. See the working.
Plain-language questions across quality, maintenance, planning and documents. Answers come with their sources and the working shown, so your engineers can check them. At a Fortune 500 connector manufacturer, the assistant answers over a 130,000+ SKU catalogue in about two seconds.
Ask your plantPress 03 had the most stop time on Line 2. Most of it came from inspection interlocks on one station, clustered after the tool change on Tuesday.
- Top causeInspection interlock, station ST-06
- PatternBurr verdicts rose after the tool change
- SuggestCheck punch condition on the next planned stop
The foundation under all four.
Reads what you already run
Machines and PLCs, vision and inspection systems, SAP S/4HANA and other ERPs, documents and drawings, and the history already sitting in files and past reports.
Read-only taps
Read-only by default; any write-back, such as a line stop, is configured only where you ask for it.
Nothing replaced
Your machines, vision systems and ERP keep running as they do today. No new sensors are needed to start.
On-premise or your cloud
Runs on a server in your plant or in your own cloud account, with no inbound internet connection required.
Tell us which problem costs you the most.
Quality, maintenance, planning or paperwork. We will tell you honestly what your existing data can do about it, and what a pilot would measure.