How it works

Read-only taps. Nothing replaced.

FluxAI360 reads what your plant already produces: machines, vision and inspection systems, ERP and documents. Read-only by default; any write-back, such as a line stop, is configured only where you ask for it. It runs in your plant or your own cloud account and needs no inbound internet connection.

Architecture

From the station to the people who act.

Your plant network
01 · Sources
Industrial camerasGigE / USB3 vision
Existing vision systemsresults, images, CSV
Machines and PLCscycle, state, parameters
Inspection dataCMM, gauges, logs
ERPSAP S/4HANA and others, via APIs
Documents and drawingsreports, drawings, invoices, POs
02 · Edge
Edge collectorread-only taps · on site
  • Vision inference at the station
  • Read-only by default
  • Image and machine data capture
03 · Platform
Plant server or your cloudyour hardware or your account
  • Sealed per-part records
  • Versioned spec limits
  • Models and history
04 · Outcomes
Dashboardsquality, OEE, drift
Reports and documents8D, summaries, validation
Planningforecasts, stock-outs
Assistantanswers with sources
Alertsdrift, stoppages, daily summary
No inbound internet required

The model is the easy part. The imaging (optics, lighting, mounting) decides whether a project succeeds, and that's what we engineer.

Integration

Works with what you already have.

Starts on the machine, inspection, ERP and document data your plant already records, and works with the cameras and inspection systems you already have. Nothing is replaced.

01

Machine and process data

Reads machine states, process parameters and measurements already logged on your line, for drift, stoppages and OEE.

02

Existing inspection systems

Reads results and images from the vision and inspection systems already on your line.

03

CSV and image data

Reads CSV exports, image folders and inspection logs, so history can be used from day one.

04

ERP

Reads SAP S/4HANA and other ERPs through backend APIs, with no change to how the ERP is run.

05

Documents and drawings

Reads reports, engineering drawings, invoices, purchase orders, receipts and certificates.

06

Industrial cameras

Only where a defect cannot be seen in existing data: works with the cameras you already have, or imaging we specify for the defect.

Deployment

Start with one station.

Every deployment starts as a paid, time-boxed pilot on one use case, with one agreed KPI. If you continue, the pilot fee is credited to the first-year licence.

  1. Step 01

    Site survey

    We see the problem in person and check the data it needs, and the imaging only where vision is involved. We agree the use case, the KPI and the time box in writing.

  2. Step 02

    Connect

    Read-only access to the data the use case needs, from systems already on your line. Imaging is engineered only where vision is involved. Nothing replaced.

  3. Step 03

    Live on the line

    The use case runs on live plant data. It advises the operator by default, and can stop the line through your PLC when you want it to.

  4. Step 04

    Results review

    We review the agreed KPI against the data together. If you continue, the pilot fee is credited to the first-year licence.

Start with one station

Tell us which defect costs you the most.

We will tell you honestly whether it can be imaged and inspected reliably, what a pilot would look like on your line, and what we would measure.